NiagaraDFS
A flood/spray cleaning system that satifies the highest cleaning requirements
The NiagaraDFS is a flood/spray cleaning system with revolving wheel technology. Rotating the parts baskets or parts carriers around the horizontal axis ensures all-round, thorough cleaning. The optional ultrasound cleaning also ensures particularly high cleaning results. All processing steps are carried out in one chamber.
Basic system
| Cleaning system: | spray/flood cleaning with flat spray nozzles |
| Functional principle: | revolving wheel system with vertical nozzle frame and optional rotating nozzle frame (rotating in same or opposite direction) for reliable cleaning results |
| Tank systems: | separately heated single-tank or multi-tank systems with a cascade arrrangement and large volumes to extend the service life of the medium |
| Loading: | front loading through a roller guided holding fixture |
| Housing: | low-maintenance stainless steel for a perfect look |
| Tank insulation: | stainless steel for high energy efficiency |
| Control and operation: | Siemens Simatic with user-friendly Siemens touch panel |
| Bath monitoring: | Libelle Fluid Control for the best quality processing water |
| Filter system: | removable basket filter removes large particles of dust during the flow back of the cleaning/rinsing process |
Smart Cleaning
Intelligent cleaning with BvL apps and digital networking.
Transparent process information for predictive system diagnostics and maintenance: efficient and automatic.
Special features/variants
Synchronized flow-through process for optimizing cycle times
- for small parts in baskets or individual parts on workpiece holders
- for components with complex geometrical shapes
- for very high requirements to cleanliness
- for applications with short cycle times
Technology in detail
Cleaning technology
- the holding fixture rotates or swivels around the horizontal axis
- all-round parts cleaning using a special nozzle frame
- nozzles and nozzle frames can be adapted to the component
- usable dimensions, load capacities and pump capacities can be adapted
Processing steps
The processing steps are carried out in a chamber:
- washing: spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
- rinsing (for multiple tank system): spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
- drying with air blast (optional), circulating air (optional) or vacuum drying (optional)
Options and supplements
- Nevada drying systems
- handling systems: parts baskets, loading carriage, stationary table with cross moving, bridge loader and automation
- higher pump capacity for increased spray pressure
- bath maintenance options (e.g. filtration systems, oil separator)
- process reliability: Libelle Cleaner Control, Libelle Oil Control, Libelle Data Control, remote diagnosis
- Arctic cooling systems
- degaussing systems
- cascade arrangement of the tanks to extend the service life of the medium
- floor drip tray
- other system components
Impressions of individual configurations
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