Gearboxes

Gearboxes

The highest level of cleanliness for gearbox housings made out of a magnesium alloy on a production line (one-piece-flow): Yukon

The vacuum drying and cooling phases integrated into the cleaning process enable optimum leakage tests to be carried out in the next process step.

Efficient cleaning of converter components: Yukon

The washing unit integrates seamlessly into the production line (one-piece-flow) with the parts sorted and fed into the system via multiple lanes that can be operated separately from one another at different speeds.

Unterschiedliche Wandlerkomponenten fahren auf getrennten Förderbändern in BvL-Reinigungsanlage ein.

Thorough cleaning of different types of lay shafts with complex geometries: Yukon

The adjustment options for the parts holders mean that parts of various different lengths can be treated without any conversion work.

Einschub von Vorgelegewellen zur effizienten Reinigung mit BvL-Reinigungsanlage Yukon

Residue-free cleaning of high-quality gearbox components in baskets produced specifically for the customer: Yukon

Precise coordination of the interfaces is decisive for optimally integrating the cleaning system into the production process. A specially arranged roller conveyor ensures the flow of materials to upstream and downstream processes.

Individuelle Körbe auf Rollenbahn zur Einfuhr in Reinigungsanlage Yukon von BvL

Differentiated cleaning processes for hybrid housings within one washing process: Niagara

Special workpiece holders mean that parts can be cleaned separately from one another. This avoids any undesired contact between the parts. The integrated vacuum drying process in the cleaning chamber enables optimum further processing.

BvL-Reinigungsanlage Niagara mit Hybridgehäusen auf Vorbautisch

Automated cleaning of planetary carriers on a production line operated by robots: Niagara

Due to the efficient loading process using two workpiece holders, the second workpiece holder can already be reloaded by the robot during the washing process.

Planetenträgern zur automatisierten Reinigung vor Niagara-Korbwaschanlage von BvL

All-around cleaning of gearbox housings: Niagara

The optimum integration of the cleaning system into the production process is achieved through seamless communication between the external gantry crane used for loading and a robot responsible for unloading. An effective washing program with targeted alignment of the spray nozzles guarantees an extremely short cycle time.

Hohe Taktzeiten werden durch automatisierten Vorbautisch zur Reinigung von Getriebegehäusen bei BvL erreicht.

No original components are shown. All images have been retouched.